PESO-compliant monitoring of steam pressure, temperature, fuel consumption, water level, and combustion efficiency. For textile mills, food processing, pharma, and chemical plants — prevent accidents, optimize fuel usage, and generate automated audit trails.
Real-time gauge + absolute pressure, safety valve status, overpressure alerts
Outlet temperature, saturation tracking, superheat or condense detection
Boiler drum water level (mm/%), low/high alarms, condensate return tracking
L/hour consumption rate, cumulative fuel used, burn efficiency %
Exit gas temperature, heat loss calculation, chimney draft status
O2/CO2 analysis, boiler efficiency ratio, fuel to steam conversion rate
Emergency shutdowns, flame failure, low water cutoff triggers, reset logs
Daily/monthly consumption logs, cost per unit steam, trend analysis
Full alignment with Petroleum and Explosives Safety Organization requirements. Boilers registered under Indian Boilers Act. Automated compliance documentation and e-portal submission ready.
Multi-layer safety interlocks: water level low/high shutdown, overpressure relief, flue gas temp limits, flame failure detection. Real-time alerts prevent dangerous operating conditions.
Every parameter change timestamped and logged. Complete audit history exportable as PDF/CSV for regulatory inspections. Data encrypted and backed up for 7 years.
Predictive alerts for tube replacement, burner cleaning, water softening recharge. Maintenance history linked to actual operating data — no guesswork.
Daily boiler performance summaries. Monthly PESO compliance reports. Automatic alerts to facility managers, operators, and compliance officers.
Cost per unit of steam produced. Daily fuel consumption vs. steam output correlation. Efficiency degradation alerts when fuel cost rises without load increase.
Emergency kill-switch accessible from mobile app. Authorized personnel only. Audit log records every shutdown command and actor for compliance.
Safe simulation environment for boiler operators. Practice procedures, understand pressure/temp relationships, review incident scenarios without risks.
Pressure transmitters, RTD temperature sensors, and fuel flow meter installed. Integration with existing boiler instrumentation (if applicable). PESO-certified sensor installation.
IoT gateway wired to plant network via Ethernet. Cellular fallback for network redundancy. Secure VPN tunnel to EddyBits cloud infrastructure.
Web dashboard shows live pressure, temperature, fuel consumption. Compliance reports auto-generated. Alerts sent to operators and compliance team immediately.
High-steam-demand processes. Optimize fuel burn, prevent boiler downtime, ensure PESO compliance during inspections.
Pasteurization, sterilization, cooking. Track steam consumption per batch. Quality assurance via temperature logging.
GMP-compliant steam quality monitoring. Automated audit trails for regulatory submissions. Prevent contamination via boiler failure.
Precise steam control for brewing processes. Efficiency tracking, fuel cost per product unit, emergency shutdown capability.
Large-scale hot water + steam demand. Prevent cold water incidents, track utility costs, predictive maintenance.
Multi-boiler plants serving large complexes. Master control dashboard, load balancing, remote monitoring across multiple units.
Stop guessing about your boiler's safety status. Real-time monitoring means automated alerts, complete compliance records, and zero unexpected shutdowns.