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Custom IoT for Industrial Applications

Beyond our standard product suite, we design and deploy end-to-end IoT monitoring systems tailored to your unique equipment, industry, and business challenges. From sensor selection and cloud architecture to full operational support — complete ownership, zero vendor lock-in.

Our Custom Development Process

1

Discovery

In-depth analysis of your equipment, operational pain points, and regulatory requirements. We assess sensor locations, communication constraints, and integration needs.

2

Sensor Selection

Choose the right sensors: pressure, temperature, flow, vibration, acoustic. Modbus, 4-20mA, CANbus, or proprietary protocols. Spec industrial-grade hardware.

3

Hardware Design

Custom PCB layouts, signal conditioning circuits, enclosure design. Industrial IP67, hazardous area (ATEX), or explosive atmosphere certifications as needed.

4

Cloud Setup

Secure cloud infrastructure on AWS, Azure, or on-premise. API development, dashboard customization, data pipeline design. Compliance with IS 18000, ISO 27001.

5

Deploy & Support

Installation, commissioning, operator training. 24/7 technical support, firmware updates, hardware replacements covered under SLA.

Industries We've Worked With

Manufacturing

Heavy machinery monitoring, production line optimization, predictive maintenance, OEE tracking, spare part demand forecasting.

  • Steel mills
  • Automotive
  • Cement plants
  • Paper mills

Food & Beverage

Production line monitoring, ingredient tracking, quality assurance, hygiene compliance (HACCP), cold chain integrity, batch traceability.

  • Breweries
  • Dairies
  • Bakeries
  • Bottling plants

Pharma & Healthcare

GMP-compliant temperature/humidity logging, cleanroom monitoring, sterilization validation, API production tracking, regulatory submission support.

  • Vaccine storage
  • Lab equipment
  • Tablet presses
  • Incubators

Logistics & Warehousing

Container tracking, warehouse climate control, inventory movement monitoring, asset location, fleet vehicle diagnostics, supply chain visibility.

  • Port operations
  • Distribution hubs
  • 3PL facilities
  • E-commerce

Energy & Power

Generator sets, renewable energy systems (solar/wind), grid balancing, demand response, asset health monitoring, fault prediction.

  • Solar farms
  • Wind turbines
  • Microgrids
  • EV charging

Agriculture & Agritech

Soil moisture, weather station integration, crop health monitoring, irrigation automation, livestock tracking, farm-to-table traceability.

  • Greenhouses
  • Vertical farms
  • Animal husbandry
  • Precision farming

What Makes Us Different

End-to-End Ownership

We own the entire integration stack. You don't juggle multiple vendors. One contract, one support team, one SLA. Faster resolution, better accountability.

No Vendor Lock-In

Open standards, open APIs, your data. You can migrate platforms or bring in third-party integrations without penalties. Technology remains your asset.

Dedicated Support Team

Your own account manager, technical support team, and innovation partner. Regular reviews, firmware updates, optimization recommendations — all included.

Typical Custom Project Workflow

Phase 1: Requirements & Scoping (2-4 weeks)

Site visits, equipment analysis, stakeholder interviews. Define monitoring objectives, sensor placement, communication architecture. Cost-benefit analysis and ROI projections.

Phase 2: Design & Prototyping (4-8 weeks)

Sensor integration testing, PCB design, enclosure manufacturing. Cloud architecture design and API specification. Compliance documentation (if applicable: ATEX, IEC, etc.)

Phase 3: Manufacturing & Testing (4-6 weeks)

Batch production of custom hardware. Factory acceptance testing (FAT). Firmware finalization and security hardening. Performance validation against specs.

Phase 4: Deployment & Handover (2-4 weeks)

On-site installation and integration. Operator training and documentation. Site acceptance testing (SAT). Go-live support and 30-day stabilization period.

Tell Us About Your Application

Whether it's a unique asset, a complex process, or an entire facility — we have the expertise to design a monitoring solution that works for you. Let's discuss your project with zero obligations.

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